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Weld Clad Overlay
Proclad Group is one of the world’s most advanced solutions providers for protective weld cladding of pipeline components, and offers the largest weld overlay capacity in the industry today to meet the growing demands of our clients for corrosion resistant alloy clad pipes. The new pipe cladding equipment has the latest in built technology, which significantly increases our production rates, ensuring lower base metal heat input through the welding process, hence achieving lower Fe% dilution and increased travel speeds.
This process is proven to significantly enhance the service life of new components. It can also be used to refurbish and upgrade components that have already been in service.
Our automated protective clad surfacing systems apply high integrity corrosion resistant alloys, including Inconel 625 and 825, Alloy C276 and C22, 300 and 400 series Stainless Steels.
This can be applied to a variety of substrates such as:
- Carbon Manganese
- Low Alloy
- Martensitic
- Ferric Stainless Steels
Cladding material types and thicknesses can be selected to meet the specified environment and with our unique capabilities enables us to clad I.D sizes from 5.5” up to 42" N.B for 12mtr Lengths and I.D 4.0" up to 42" N.B for 6mtr lengths with wall thickness from 8.0mm and above.
Clad Pipes - Metallurgical Bonded:
Range: 6" OD and above
Capacity: 140 Metric ton of CRA deposition per month
Clad Pipes - Mechanical Bonded
Range: 4" OD to 24" OD
Capacity: 24Kms per month
Clad Fittings - Metallurgical Bonded:
Range: 4" OD & above
Capacity: 20 Metric ton of CRA deposition per month
Clad Flanges - Metallurgical Bonded:
Range: 2" OD & above
Capacity: 15 Metric ton of CRA deposition per month
To find out more contact us now
Projects
Operator/Project | Client | Scope of Work | ||
---|---|---|---|---|
ADMA OPCO - Umm Lulu & Nasr Field Development, Abu Dhabi | Emerson, UAE | Alloy 625 Cladding, Machining and Welding of Multi-Selector Manifolds/ Valves | ||
PERTAMINA - PPGJ Indonesia Project | IKPT & Adhikarya Joint Venture, Indonesia | Clad Pipes Clad Fittings, Clad Flanges, Clad Bends, Clad Barred Tees (Weld Overlay) | ||
Ras Gas - Wellhead 10 & 11, Qatar | Oliver Valves, UK | Alloy 625 Cladding & Machining of 11" DBB Valve Compnents | ||
PDO - Lekwair Water Injection Shut Down Project, Oman | STST (Joint Venture of STS and Tebodin), Oman | Alloy 625 Clad Pipes, Fittings and Flanges and Spool Fabrication | ||
ADCO - Rumaitha / Shanyel Facilities Phase - III Off plot Package, Abu Dhabi | Dodsal, UAE | Alloy 825 & Alloy 625 Clad Pipes, Fittings and Flanges | ||
Ras Gas - Barzan Offshore Gas Project, Qatar | Oliver Valves, UK | Alloy 625 Cladding & Machining of 11" DBB Valve Components | ||
PDO - Nimr G & Gharif Projects, Oman | Emerson, UAE | Alloy 625 Cladding, Machining and Welding of Multi-Selector Manifolds | ||
Qatar Gas - Qatar Gas 2 Project, Qatar | Technip & NPCC Joint Venture (MEPI), UAE | Alloy 625 Clad Pipes and Clad Flanges | ||
PERTAMINA - Donggi Project, Indonesia | Rekayasa, Indonesia | Alloy 825 Clad Pipes and bends (Weld overlay) | ||
ADMA OPCO - Umm Shaif Gas Injections Facilities Project, Abu Dhabi | Hyundai Engineering & Construction, Korea | 6" & 8" Alloy 625 Clad Pipes | ||
ADMA OPCO - Umm Lulu Full Field Development Project (Package-1), Abu Dhabi | NPCC, UAE | 6" x 16" Alloy 625 Clad Pipes (weld overlay) | ||
ADCO - Qusohwira Full Field Development Project, Abu Dhabi | Emerson, UAE | Alloy 625 Cladding, Machining and Welding of Multi-Selector Manifolds/ Valves | ||
GAZPROM - BadraField Development - phase 1 project, Iraq | Petrofac | Alloy 825 Clad Pipes, Fittings and Flanges; Spool Fabrication | ||
ADCO - BAB, Gas Compression Project, Abu Dhabi | SKEC, Korea | 6" to 30" Alloy 825 & Alloy 625 Clad Pipes, Fittings, Flanges; Spool Fabrication | ||
PDO - Lekhwair Greater Taliah Project | Galfar, Oman | Alloy 625 Clad Pipes, Fittings, Flanges (weld overlay); Shop Spool Fabrication and Site Welding | ||
KOC - GC-24 Project, Kuwait | SKEC, Korea | 8", 10" & 12" Alloy 625 Clad Pipes, Fittings and Flanges | ||
ADCO - Rumaitha & Bab Far North CO2 Inject Project, Abu Dhabi | ALSA, Abu Dhabi | 6" to 12" Alloy 825 Clad line Pipes; 6" to 38" Alloy825 Clad Piping (weld overlay) | ||
ADCO - Qusohwira Full Field Development Project, Abu Dhabi | NPCC, UAE | 8" to 24" Alloy 825 Clad Pipes, Fittings, Flanges | ||
ADGAS - OAG Shut Down Project, Abu Dhabi | Technip & NPCC Joint Venture (MEPI), UAE | Alloy 825 Clad Pipes. Fittings and Flanges | ||
ADCO-Bab Thamama 'G' And Habshan-2 Development Project, Abu Dhabi | NPCC, UAE | 6" to 30" Alloy 825 Clad Pipes, Fittings, Flanges | ||
ADCO - Expansion Of BAB Gas Compression Project Phase II | Petrofac | 6" to 30" Alloy 825 Clad Pipes, Fittings & Flanges (weld overlay) | ||
PDO - Qarn Alam Steam Injection Facilities Project - Offplot, Oman | Galfar, Oman | 6" to 30" Alloy 825 Clad Pipes, Fittings, Flanges, Shop Spool Fabrication and Site Welding | ||
GASCO - Habshan-5 Utilities & Offsites-IGD 5, Abu Dhabi | Hyundai Engineering & Construction, Korea | 8" to 24" Alloy 625 Clad Pipes, Fittings, Flnages; Spool Fabrication and Site Welding | ||
Turkmengas - South Yoloten Gas Fiels Development Projects, Turkmenistan | Petrofac | 6" to 24" Alloy 825 Clad Pipes, Fittings, Flanges; Spools Fabrication and Site Welding | ||
Exxon Mobil - Damar gas Project, Malaysia | PSI (Petronas), Malaysia | Alloy 825 Clad Pipes and Bends (weld overlay); Monel Sheathing | ||
KOC - Effluent Water Injection phase 1 & Sea Water Injection phase 2, Kuwait | Petrofac | 8" to 18" Alloy 825 Clad Pipes, Fittings, Flangesand Spool Fabrication | ||
AL HOSN Gas - 12 Wells to the Gas Gathering System, Abu Dhabi | CCEL, UAE | Alloy 625 Clad Pipes, Fittings and Flanges (weld overlay) | ||
ZADCO - Oily Water Treatment & Disposal Project, Abu Dhabi | Galfar Emirates, UAE | 8", 10" Alloy 625 Clad Pipes, Fittings, Flanges; Spool Fabrication and Site Welding | ||
Ras Gas - Barzan Offshore Gas Project, Qatar | Hyundai Heavy Industries, Korea | 8", 10", 18", 24" and 37" Alloy 625 Clad Pipes | ||
Qatar Gas - Qatar Gas 3 & 4 Project, Qatar | Mitsui | 38" Alloy 625 Clad Pipes | ||
ZIRKU Facilities Oily Water Treatment And Disposal Project | NPCC, UAE | 10" to 24" Alloy 625 Clad Pipes Bends (weld overlay) | ||
Ras Gas - Various Wellheads - Qatar | J. Ray McDermott, UAE | Alloy 625 Clad Pipes, Fittings and Flanges | ||
PDO - Qarn Alam APO Modification Project, Oman | STST (Joint Venture of STS and Tebodin), Oman | Alloy 825 Clad Pipes, Fittings and Flanges and Spools Fabrication | ||
DANA GAS - Zora Gas Field Development - Dana Gas Project, Abu Dhabi | Adyard, UAE | Alloy 825 & Alloy 625 Clad Pipes, Fittings and Flanges (weld overlay) | ||
ADCO - Buhasa Field Project, Abu Dhabi | Emerson, UAE | Alloy 625 Cladding, Machining and Welding of Multi-Selector Manifolds/ Valves | ||
AL HOSN Gas - Shuh Sour Gas Project - Package 4 (Offsites & Utilities), Abu Dhabi | Samsung, Korea | 30" & 36" Alloy 825 & Alloy 625 Clad Pipes, Fittings and Flanges | ||
Saudi Aramco - Wellhead Piping - Khuff Project, Saudi Arabia | Saudi Aramco, Saudi Arabia | 6" to 24" Alloy 625 Clad Piping Spools | ||
PDO - Ghaba North Redevelopment Project | Petroleum Development Oman | Alloy 625 Clad Pipes, Flanges & Fitting | ||
ADMA OPCO - IGD HAP and IGD Project, Abu Dhabi | NPCC, UAE | 6" to 24" Alloy 625 Clad Pipes, Fittings and Flanges | ||
GAZPROM - BadraField Development- pahse 2 project, Iraq | Samsung, Korea | 12" to 24" Alloy 825 Clad Pipes, Fittings and Flanges 9Weld Overlay); Spool Fabrication | ||
ADCO - ASAB Full Field Development Project & SAS Project, Abu Dhabi | Emerson, UAE | Alloy 625 Cladding, Machining and Welding of Multi-Selector Manifolds/ Valves | ||
ZADCO - Satah Full Field Develoment Project, Abu Dhabi | Technip & NPCC Joint Venture (MEPI), UAE | Alloy 625 Clad Pipes and Fittings | ||
ADCO-ASAB Full Field Development Project, Abu Dhabi | Petrofac | 14" to 48" Alloy 825 Clad Pipes, Fittings, Flanges; Spool Fabrication and Site Welding | ||
ZADCO - UZ750 Island Surface Facilities Project | Petrofac | 6" to 14" Alloy 825 Clad Pipes & 6" to 30" Alloy 825 Clad Fittings (weld overlay) | ||
PDO - Harweel Cluster Phase 2 Project, Oman | Petrofac | 6" to 30" Alloy 825 & Alloy 625 Clad Pipes, Fittings, Flanges; Shop Spool Fabrication and Site Welding | ||
ADCO - Rumaitha/ Shanyel Facilities Phase- III On Plot Package, Abu Dhabi | GS Engineering & Construction Corporation, Korea | Alloy 825 & Alloy 625 Clad Pipes, Fittings and Flanges | ||
Turkmengas - South Yoloten Gas Field Development Project, Turkmenistan | Emerson, UAE | Alloy 625 Cladding, Machining and Welding of Multi-Selector Manifolds/ Valves | ||
OGC - Musandam Gas Project, Oman | Hyundai Engineering & Construction, Korea | Alloy 825 Clad Pipes, Fittings and Flanges, Korea | ||
ADMA OPCO - Umm Lulu & Nasr Field Development, Abu Dhabi | Larsen & Toubro, India | 6" to 18" Alloy 625 Clad Pipes, Fittings, Flanges. | ||
ADCO - BAB Habshan-1 Development (Phase-1) Project | Petrofac | 6" to 20" Alloy 825 Clad Pipes, Fittings & Flanges (weld overlay) | ||
PDO - Qarn Alam Steam Injection Facilities Project - Onplot, Oman | Dodsal, UAE | 6" to 30" Alloy 825 Clad Pipes, Fittings, Flanges; Shop Spool Fabrication | ||
PDO - Nimr C Project, Oman | Al Turki, Oman | 12", 18" & 24" Alloy 625 Clad Pipeline Spools | ||
BP - Shah Deniz 2 Project, Azerbaijan (Future Flanks) | BP, UK | Alloy 625 Clad Pipes Bends (weld overlay) | ||
B-Series and N15 & N16-6 well platform project, India | NPCC, UAE | Alloy 625 Clad Pipes and Bends | ||
PETROBRAS - Various FPDOs (P-68, P-71, P-74, P-76) | Phoceene Group Geneyor, France | 6" to 24" Alloy 625 Clad Pipes, Fittings and Bends (weld overlay) | ||
PDO - Harweel Cluster Phase 2 Project, Oman | Petrofac | 6" to 30" Alloy 825 & Alloy 625 Clad Pipes, Fittings, Flanges; Shop Spool Fabrication and Site Welding | ||
BP - Isabella Project | Cameron Houston | 8” x 31.8mm and 10” x 38.1mm Pipe and Induction Bends, Fittings | ||
BP - Skarv Project | BP - Norway | 10” and 12” Pipe and Induction Bends, Fittings | ||
BP - Block 31 - PSVM | Heerema - Holland | 10” x 27.7mmand 12” x 24.7mm Pipe and Induction Bends / Elbows | ||
BP - Block 31 - PSVM | Technip - France | 6” x 21.9mm, 10” x 17.5mm and 12” x 25.4mm Pipe, Fittings, Tees | ||
Total - Paz Flor Project Block 17 | Technip - France | 6” Pipe, Elbows, and Con Reducers | ||
TOTAL – LAGGAN AND TORMORE PROJECT | Allseas - Holland | 10” X 21.44mm Pipe and Fittings, Tees | ||
Chevron Erskine Project | Technip (UK) Aberdeen | 10” X 21.44mm Pipe and Fittings, Tees | ||
BP Azeri Project Phase 2 | HPF Energy Service | |||
Shell - Bonga NW Project | Ge Vetco - Norway | 6” x 18.3mm Pipe, Induction Bends and associated fittings | ||
SHELL – URSA PRINCESS PROJECT | Shell - Houston | 8” x 31.8mm Pipe | ||
PETROBRAS – ALBACORA PROJECT | Aker Solutions - Brazil | 5” X 18.3mm Pipe and Induction Bends | ||
CHEVRON – TAHITI PROJECT. | Cameron Houston | 6” x 21.95mmWT – Pipe | ||
NOBLE ENERGY – ASENG PROJECT. | Cameron Houston | 8” and 10” Induction Bends and Pipe, Tees | ||
EXXON MOBIL - KIZOMBA B PROJECT | Cameron Houston | Production Jumper pipe and Manifold Pipe | ||
STAT OIL – HYME AND VIGDIS PROJECTS | Technip - Norway | 10” x 15.9mmwt and 16” x 25.4mmwt Pipe | ||
HESS – SOUTH ARNE PROJECT | Dragados - Spain | 6”, 8” 10” Pipe and Fittings | ||
BP CLAIR RIDGE PROJECT | Aker Verdal - Norway | 12” x 21.44mmwt, Pipe and Induction Bends | ||
CHEVRON – GUJV GORGON PROJECT | GE - Aberdeen | 8” x 18.3mmwt Pipe and Induction Bends | ||
HESS – SOUTH ARNE PROJECT | Subsea 7 - Norway | 8” and 10” Pipe and Induction Bends | ||
Total - Kaombo | Sumitomo | 10" & 12" Pipe and Induction Bends | ||
MARATHON OIL - BOYLA | Technip - Norway | 6" & 10" Clad Pipe | ||
TOTAL - ENDRADOUR GLENLIVET | Technip - Norway | 6" & 10" Clad Pipe | ||
CHEVRON AGBAMI | FMC - Houston | 7" & 10" Clad Pipe | ||
CHEVRON BLIND FAITH | FMC - Houston | 7" & 10" Clad Pipe | ||
SHELL STONES PROJECT | FMC - Houston | 7" Clad Pipe | ||
ENI - JANGKRIK | FMC - Singapore/Malaysia | 8", 14" and 24" Pipe / Flanges / Pup Pieces | ||
BP SHAH DENIZ PHASE 2 | FTV UAE | 16" Induction Bends | ||
BP SHAH DENIZ FUTURE FLANKS | FTV UAE | 16" Induction Bends | ||
BP JUNIPER | One Subsea - Leeds | 10" Induction Bends | ||
PETROBRAS PROJECTS | One Subsea - Leeds | 6" Clad Gooseneck Turnkey Fabrications | ||
TULLOW OIL - TULLOW TEN | FMC - Houston | 6" & 8" Induction Bends | ||
EXXON MOBIL ERHA NORTH PH 2 | Subsea 7 - Paris | 12" Clad Pipe | ||
STAT OIL - GINA KROG | Heerema - Holland | 11" Clad Pipe | ||
BP - QUAD 204 | AFGlobal | 6" x 6" x 2" Pull head Pipe Assemblies | ||
CHEVRON - WELLKILL | GE Oil and Gas | 2" Spools | ||
INPEX - ICTHYS | GE Oil and Gas | 8" Clad Manifold Flowspools Spools | ||
BLOCK 31 - ANGOLA | BP - UK | 12” Pipe x 17.5mmwt, Pipe and Flanges | ||
SHELL - BONGA NW PROJECT | Ge Vetco - Norway | 6" x 18.3mm Pipe, Induction Bends and associated fittings | ||
CHEVRON - GUJV GORGON Project | GE Oil and Gas | 8" x 18.3mmwt Pipe and Induction Bending | ||
PETROBRAS PROJECT | One Subsea - Leeds | 6" Clad Gooseneck Turnkey Fabrication | ||
PETROBRAS PROJECT | One Subsea - Leeds | 2" Flooding Cap Fabrications | ||
BP - Quad 204 | AFGlobal | 6" x 6" x 2" Pull Head Pipe Assemblies | ||
CHEVRON - WELLKILL | GE Oil and Gas | 2" Inc625 Spools | ||
INPEX - ICTHYS | GE Oil and Gas | 8" Clad Manifold Flowspools Spools |